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  • For the force input the Clearance Region Tool is used with an offset of 3 mm to ensure that there is enough space around it. Only the faces around the middle of it are chosen, because the rest is already covered with the access regions. The force input is a Retained Volume in this optimisation. It should always be connected to the Design Space via Non-Design Spaces (including Machining Allowances).

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In this case four forces and one moment are defined. The first two are applied on the retained volume and the last three on the Non-Design Space that is connected to the sensor:

Name

Force/Moment/Pressure/Gravity

Direction

Value in N; Nmm

Force - Moment 1

Force on Retained Volume

Fy; Fz

-1000; 1000

Force - Moment 2

Force on Retained Volume

Fx; Fy; Fz

600; -800; -200

Force - Moment 3

Force on Non-Design Space

Fy

-500

Force - Moment 4

Force on Non-Design Space

Fx; Fy; Fz

150; -200; -100

Force - Moment 5

Moment on Non-Design Space

Mz

-2000

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Three constraints are created and attached on the Non-Design Spaces on the lower side:

Name

Direction

Constraint 1

x, y, z (=0)

Constraint 2

x, y, z (=0)

Constraint 3

x, y, z (=0)

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Step 4: Definition of load cases

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  • You can always change the Strut Density, Stress Goal and Complexityto influence the results and try out different options

  • The Complexitycan be increased for a higher resolution and more detailed result (increased calculation time!)

  • The Strut Densityinfluences the structures which are formed during optimisation

The whole MSC Apex Generative Design project with all results can be downloaded here:

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You might also be interested in these tutorials:

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