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Goal of this tutorial

  • Get to know the optimisation model setup with symmetry constraint

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  • Import/create the Design Space including the Non-Design Spaces in MSC Apex Generative Design. For this Pedal Bridge the already prepared Design Space and Non-Design Spaces were imported.

  • The CAD-file includes several solids. Thus, only one solid is supported for an optimisation, with a Boolean operation the solids can be merged to one. Activate Merge Solids as Cells to create partitions which can be used for Non-Design Spaces.

  • Non-Design Spaces have to be selected using the Non-Design Spaces Tools. Therefore, the Design Space Object can be hidden. In this case the top plate as well as the foot are directly selected as Non-Design Spaces.

  • Machining Allowances should be applied to every functional surface. Adjacent Faces should be selected at once, to create one coherent Machining Allowance. Therefore, the automatic execution mode can be turned off.

  • In this case a value of 1 mm was chosen. How much Machining Allowance is necessary, depends on the dimensions of the part and the manufacturing process/machine.

  • For the next steps, the Non-Design Spaces as well as the Machining Allowances are hidden.

  • Create the material Steel in the Materials editor and assign it to the Design Space

  • The specific values needed are the Young's Modulus (192372 MPa), Poisson ratio (0.3) and Density (7.97e-6 kg/mm3)

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