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Goal of this tutorial

  • Get to know the optimisation model setup

  • Create different Generative Designs through parameter variation

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  • Non-Design Spaces have to be selected using the optimisation Tools. In this case the four fixation points and two force application points are selected and a Non-Design Space with an offset of 3 mm is created for each.

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  • Machining Allowances should be applied to every functional surface. Thus, at the end two geometries are created: The Norm-Geometry and the Print-Geometry.

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  • In this case a value of 1 mm was chosen. How much Material Allowance is necessary, depends on the dimensions of the part and the manufacturing process/machine.

  • Adjacent Faces should be selected at once, to create one coherent Machining Allowance

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  • Create the material in the Materials editor and assign it to the Design Space

  • The specific values needed are the Young's Modulus (116e3 MPa), Poisson ratio (0.26) and Density (4.48e-6 kg/mm3)

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Step 3: Definition of boundary conditions

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By opening the Coordinate Tools a local coordinate systems can be placed on the bottom plane (coordinate system 1).

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For the next steps the Machining Allowances are hidden.

To apply the forces the Loads & Boundary Condition Tool is needed. Select Faces on the left side. By disabling the Thunderbolt (tool execution mode selector) on the top, both surfaces of the Non-Design Spaces can be selected simultaneously and a Remote Force between them can be applied. In the Orientation field an external (local) coordinate system can be selected (coordinate system 1).

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